IH-80 Induction Hardening System
An 80 kW induction hardening system for controlled surface hardening of shafts, gears and wear-critical components.
Overview
The IH-80 induction hardening system delivers controlled, repeatable surface hardening for components that must resist wear while retaining a tough core. The high-power output and application-specific coil design produce a precisely defined hardened zone with minimal distortion.
The system supports integrated quenching, programmable heating profiles and temperature feedback for consistent metallurgical results. It is well suited to shafts, gear teeth, splines, pins and other wear-critical parts.
Our engineers work with you to develop the hardening recipe, coil geometry and fixture design, then support validation with hardness-depth and microstructure checks.
Technical Specifications
| Rated Power | 80 kW |
|---|---|
| Frequency Range | 10 – 50 kHz |
| Hardening Depth | 0.5 – 6 mm (application dependent) |
| Max. Surface Temperature | 1,050 °C |
| Input Voltage | 3-phase, 380 V ±10% |
| Cooling System | Water cooled + quench circuit |
| Control System | PLC with recipe storage |
| Duty Cycle | 100% |
Features
- Precise, repeatable surface-hardening profiles
- Minimal distortion compared with furnace hardening
- Integrated quench control and monitoring
- Programmable recipes for multiple part numbers
- Fast cycle times for high-volume production
- Application-specific coil and fixture design
Applications
Shaft and axle hardening
Gear and spline hardening
Pin and fastener hardening
Wear-part surface treatment
Selective hardening of assemblies
Need a Custom Heating Solution?
Share your part details, production target and material. Our engineers will recommend the right machine, coil and process settings for your operation.
